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2,000 kg Positioner

Bulky Part Cell with a Synchronised Positioner

Large bodies are welded in a single setup, with a dual-axis servo positioner running as a robot axis.

Bunker welding cell with a 2,000 kg dual-axis synchronised positioner
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Positioner
Dual-axis servo, 2,000 kg
Swing Diameter
Ø1,500 mm
Process
Pulsed MIG/MAG
Robot
8 kg, 2,032 mm reach
System Overview

What the system does

Clamping and turning a bulky body several times means a fresh alignment error risk at every setup. Finishing in one setup cuts both cycle time and scrap.

In this cell the dual-axis servo positioner is defined as a robot axis: the robot keeps welding while the part rotates, so the seam is never broken. Parts up to 2,000 kg are carried within a Ø1,500 mm swing.

Positional deviations on sub-details are detected with the optional laser sensing and the path is corrected automatically. A pulsed power source gives a stable arc on thick sections.

Highlights

What sets this system apart

  • Positioner synchronised as a robot axis
  • Path correction with laser sensing (option)
  • Stable arc on thick sections with a pulsed source
  • Shock-sensor torch with automatic cleaning
Applications

Where is this system used?

  • 01 Bunker and hopper bodies
  • 02 Bulky sheet fabrication
  • 03 Heavy parts finished in one setup

Send us your part; let's start with a sample welding trial.

Our engineering team responds with a feasibility study.

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