Custom Welding Lines
Turnkey production lines designed around your factory layout with integrated conveyors and automation.
What the system does and how it is engineered
Beyond a single cell: complete lines covering part flow, buffering, transfer and quality gates. Robentex engineers the whole line under single responsibility, from 3D site survey to end-of-line acceptance.
- Scope
- Turnkey line
- Integration
- PLC / HMI / Conveyor
- Validation
- 3D simulation + FAT
Applications
- Multi-station welding lines
- In-line transfer and turnover solutions
- End-of-line quality gates
Key Features
- Line architecture tailored to floor plan
- 3D layout and cycle simulation
- Single-point project management
Systems delivered in the Custom Welding Lines family
24 m Slider
Twin Inverted Robots on a 24-Metre Slider
Two robots work in sync on HEB600 class profiles; both sides of a long beam are welded simultaneously and the part is never turned.
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9 m Synced Slider
Cover Welding System with Adjustable Fixtures
Fixtures adjust from 200–1,350 mm on the short edge and 500–3,050 mm on the long edge, welding the whole cover family with one set.
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12 m Synced Slider
Four-Station Synchronised Slider System
A 12-metre slider runs under robot control as a 7th axis; fume extraction is built into the torch, capturing fume at source.
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Two Lines, Three Robots
Multi-Station Slider Welding Line
Two lines in one project: a slider with an inverted column for wide part variety, and a six-fixture slider line for series body production.
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18 m Synced Slider
Chassis Welding System on an 18-Metre Slider
Chassis models from 2.5 to 24 tonnes on one line; uninterrupted welding on 7-metre frames with an 18-metre synchronised slider and 3,000 kg positioners.
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20 m Slider
20-Metre Slider Side Wall Welding Line
20 metres on X and 1,200 mm on Y: several build areas are served by one robot, welding side walls up to 4 metres wide.
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8 m Inverted Column
Frame Welding System with an Inverted Column Slider
Welding frames up to 6 metres in a single setup; Touch Sense and ARC Sense find dimensional deviations and correct the seam automatically.
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18 m + Inverted Boom
18-Metre Slider Structural Steel Welding System
Uninterrupted access on 5,000 kg class steel members; dual-axis positioners can also work as a single axis together with an idler set.
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6 kW Laser
Robotic Laser Cladding System
Robotic cladding on worn shafts and hard-to-reach surfaces with a 6 kW laser source and powder-fed optics; workpieces up to 8 tonnes.
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4 Robots · Continuous Line
Robotic Loading and Unloading for a Paint Line
Four heavy-duty robots hang and unhook panels and posts onto a paint conveyor running at 4 m/min without stopping. A handling application, not welding.
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4.5 Hours Unattended
Robotic CNC Machine Tending System
One robot tends two CNC machines; a 98-part rack system gives 4.5 hours of unattended production. Machine automation, not welding.
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Panel Line
Twin-Robot Panel Welding Portal
Two robots travelling along a bridge over the panel table, with a walkway platform, torch cleaning stations and perimeter guarding built in.
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Industries where this system operates
Let us engineer this system around your part.
Apply with your part drawing and output target; we respond with layout and scope.