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6 kW Laser

Robotic Laser Cladding System

Robotic cladding on worn shafts and hard-to-reach surfaces with a 6 kW laser source and powder-fed optics; workpieces up to 8 tonnes.

Robotic laser cladding system with a 6 kW source and powder feeding
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Laser
6 kW, 900–1,070 nm
Focus
2.28 – 7.32 mm adjustable
Workpiece
Up to 8 tonnes
Robot
50 kg payload
System Overview

What the system does

Renewing the surface of a worn shaft instead of replacing it cuts both cost and lead time. But conventional build-up methods put in too much heat and distort the part.

Laser cladding works at low heat input: a 6,000 W continuous-wave laser and a COAX-8 nozzle with a focus adjustable between 2.28 and 7.32 mm deposit a controlled clad layer on the surface.

Shaft-type parts are rotated safely on a dual-axis positioner with a 5-tonne hydraulic tailstock and support, carrying workpieces up to 8 tonnes. A CMOS camera integrated into the optics monitors the process live.

Highlights

What sets this system apart

  • 6 kW continuous-wave laser
  • COAX-8 cladding nozzle with adjustable focus
  • Heated twin-hopper, robot-controlled powder feed
  • Process monitoring with a CMOS camera in the optics
Applications

Where is this system used?

  • 01 Renewal of worn shafts
  • 02 Surface engineering for marine equipment
  • 03 Protective cladding on hard-to-reach surfaces
Related Industries

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