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Application Systems

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Technical details of the Robentex product family, from robotic cells to positioners.

Robotic welding of transformer tank side wall corrugated fins Corrugated Fin Welding Side Wall Welding Automated corrugated fin welding processes designed for optimal heat dissipation and structural integrity. View Details Robotic welding of transformer main body seams Body & Seam Welding Main Body Welding Precision seam and structural robotic welding ensuring zero-leakage and robust main tanks. View Details Transformer tank top cover welding Top Cover Joining Cover Welding Secure, seamless and fully automated top cover joining techniques for long-term operational durability. View Details Welding of transformer core clamp components Core Clamp Components Clamp Welding Heavy-duty core clamp welding solutions engineered to provide maximum mechanical strength. View Details Stainless steel welding of an RMU (ring main unit) enclosure Gas-Tight Enclosure RMU Welding High-precision stainless steel welding tailored for gas-tight Ring Main Unit enclosures. View Details Welding station for a fully assembled distribution transformer tank Turnkey Station Full Body Welding Complete, turnkey automated welding stations for fully assembled distribution transformer tanks. View Details Robotic welding of distribution transformer bottom body Bottom Body Welding Bottom Body Welding Circumferential seams joining the bottom plate to the tank body, where oil tightness and flatness have to be held together. View Details Shunt & Flux Collector Magnetic Shunt & Flux Collector Welding Robotic welding of the magnetic shunt and flux collector packs that steer stray flux in power transformers. View Details Transformer core setting and robotic assembly system Core Setting & Assembly Core Setting & Robotic Assembly Robotic sequencing and stacking of the silicon-steel laminations that form the transformer core; an assembly application, not welding. View Details Column gantry robotic welding system with a walkway platform 12 m X Gantry Column Gantry Robotic Welding System Robotic welding of large machine bodies within a 12 m × 3.5 m × 3 m envelope, with laser seam finding and offline programming. View Details Structural steel welding with two inverted robots on a 24-metre slider 24 m Slider Twin Inverted Robots on a 24-Metre Slider Two robots work in sync on HEB600 class profiles; both sides of a long beam are welded simultaneously and the part is never turned. View Details Tray welding system with an inverted-robot gantry and two L-type positioners 9 m Gantry Inverted-Robot Gantry Tray Welding System Access to every inner and outer seam on trays up to 3,000 × 1,800 × 400 mm, with two L-type positioners alternating. View Details Cover welding system with adjustable fixtures and a laser camera 9 m Synced Slider Cover Welding System with Adjustable Fixtures Fixtures adjust from 200–1,350 mm on the short edge and 500–3,050 mm on the long edge, welding the whole cover family with one set. View Details Dual-cell tank welding system with two gantries and four positioners Twin Cells Dual-Cell Tank Welding System Two robots, two gantries and four positioners; X-Y-Z gantries reach every face of the tank while laser seam tracking follows the joint live. View Details Four-station synchronised slider line with torch-integrated fume extraction 12 m Synced Slider Four-Station Synchronised Slider System A 12-metre slider runs under robot control as a 7th axis; fume extraction is built into the torch, capturing fume at source. View Details Multi-station slider welding line with operation fixtures Two Lines, Three Robots Multi-Station Slider Welding Line Two lines in one project: a slider with an inverted column for wide part variety, and a six-fixture slider line for series body production. View Details Laser-camera dual-station welding cell for corrugated tanks Dual Station Laser-Camera Dual-Station Welding Cell Two hydraulically fixtured positioners alternate; a laser camera locates the weld points on the part and absorbs stack-up tolerances automatically. View Details Enclosed compact robotic welding cell with an operator door Compact Cell Enclosed Compact Welding Cell Series welding in a small footprint, with a closed enclosure, roof extraction connections and single-station loading. View Details Chassis part mounted on a single-axis servo positioner 1,500 kg Positioner Welding Cell with a Single-Axis Positioner Synchronised welding on medium-to-heavy parts with a 1,500 kg single-axis positioner, holding the seam in the ideal position throughout. View Details Fit-up and tack welding fixture table with quick clamps Fixture Table Toggle-Clamp Fit-Up and Tack Fixture Table The part is held in its exact position before welding; quick clamps make repeatable location independent of operator skill. View Details Bunker welding cell with a 2,000 kg dual-axis synchronised positioner 2,000 kg Positioner Bulky Part Cell with a Synchronised Positioner Large bodies are welded in a single setup, with a dual-axis servo positioner running as a robot axis. View Details Fan body welding cell with a dual-axis synchronised positioner Thin Sheet · Pulse Thin-Sheet Body Welding Cell Minimum distortion on thin-sheet parts such as fan bodies through pulsed welding, with the positioner rotating as a robot axis. View Details Trailer chassis welding on an 18-metre synchronised slider with an inverted boom 18 m Synced Slider Chassis Welding System on an 18-Metre Slider Chassis models from 2.5 to 24 tonnes on one line; uninterrupted welding on 7-metre frames with an 18-metre synchronised slider and 3,000 kg positioners. View Details Transformer side wall welding with an inverted robot on a 20-metre slider 20 m Slider 20-Metre Slider Side Wall Welding Line 20 metres on X and 1,200 mm on Y: several build areas are served by one robot, welding side walls up to 4 metres wide. View Details Robotic welding of tank frames on an inverted column slider 8 m Inverted Column Frame Welding System with an Inverted Column Slider Welding frames up to 6 metres in a single setup; Touch Sense and ARC Sense find dimensional deviations and correct the seam automatically. View Details Structural steel welding system on an 18-metre slider with an inverted boom 18 m + Inverted Boom 18-Metre Slider Structural Steel Welding System Uninterrupted access on 5,000 kg class steel members; dual-axis positioners can also work as a single axis together with an idler set. View Details Formwork panel welding cell with adjustable pneumatic fixtures Panel & Frame Panel Welding Cell with Adjustable Fixtures Pneumatic panel fixtures adjust across a 1,200–3,300 mm length range, welding formwork panels up to 2,400 mm wide with a single fixture set. View Details Compact welding cell with robot, two stations and the panel on a single frame Transportable Cell Compact Two-Station Cell on a Single Frame Robot, two stations and the control panel are gathered on one frame, so the cell is transportable and quick to commission. View Details Fully automatic core stacking station with camera-guided twin cartesian gantries ±0.2 mm Accuracy Fully Automatic Core Stacking Station Twin cartesian gantries stack 0.23–0.30 mm silicon steel laminations to ±0.2 mm with camera-guided referencing. An assembly application, not welding. View Details Robotic laser cladding system with a 6 kW source and powder feeding 6 kW Laser Robotic Laser Cladding System Robotic cladding on worn shafts and hard-to-reach surfaces with a 6 kW laser source and powder-fed optics; workpieces up to 8 tonnes. View Details Robotic loading and unloading system for a paint line conveyor 4 Robots · Continuous Line Robotic Loading and Unloading for a Paint Line Four heavy-duty robots hang and unhook panels and posts onto a paint conveyor running at 4 m/min without stopping. A handling application, not welding. View Details Handling system for delicate plastic parts with an ionised suction gripper Mark-Free Handling Delicate Part Handling with an Ionised Gripper A suction gripper with on-board ionisers moves delicate plastic parts free of static, dust and marks. A handling application, not welding. View Details Robotic welding cell for cable reels with twin turntables Rotationally Symmetric Parts Reel Welding Cell with Twin Turntables Side wall and body joints on Ø560–800 mm cable reels in one cell; two turntables keep the robot from waiting. View Details Robotic part feeding to two CNC machines with a dual gripper and rack system 4.5 Hours Unattended Robotic CNC Machine Tending System One robot tends two CNC machines; a 98-part rack system gives 4.5 hours of unattended production. Machine automation, not welding. View Details Twin-robot portal welding system over a panel table Panel Line Twin-Robot Panel Welding Portal Two robots travelling along a bridge over the panel table, with a walkway platform, torch cleaning stations and perimeter guarding built in. View Details Shipyard portal welding system equipped with a four-camera scanning system Scans · Analyses · Plans the Path Four-Camera Scanning Portal for Shipyards Four cameras on the bridge scan the part, analyse it and determine the weld path themselves. Developed specifically for shipyard conditions. View Details Twin-robot portal running on runway beams fixed to building columns Runway Mounted Twin-Robot Portal on Building-Mounted Runways The portal runs on runway beams fixed to the building columns instead of its own legs, so the floor stays clear for crane access. View Details

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