Application Systems
Products
Technical details of the Robentex product family, from robotic cells to positioners.
Corrugated Fin Welding
Side Wall Welding
Automated corrugated fin welding processes designed for optimal heat dissipation and structural integrity.
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Body & Seam Welding
Main Body Welding
Precision seam and structural robotic welding ensuring zero-leakage and robust main tanks.
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Top Cover Joining
Cover Welding
Secure, seamless and fully automated top cover joining techniques for long-term operational durability.
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Core Clamp Components
Clamp Welding
Heavy-duty core clamp welding solutions engineered to provide maximum mechanical strength.
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Gas-Tight Enclosure
RMU Welding
High-precision stainless steel welding tailored for gas-tight Ring Main Unit enclosures.
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Turnkey Station
Full Body Welding
Complete, turnkey automated welding stations for fully assembled distribution transformer tanks.
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Bottom Body Welding
Bottom Body Welding
Circumferential seams joining the bottom plate to the tank body, where oil tightness and flatness have to be held together.
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Shunt & Flux Collector
Magnetic Shunt & Flux Collector Welding
Robotic welding of the magnetic shunt and flux collector packs that steer stray flux in power transformers.
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Core Setting & Assembly
Core Setting & Robotic Assembly
Robotic sequencing and stacking of the silicon-steel laminations that form the transformer core; an assembly application, not welding.
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12 m X Gantry
Column Gantry Robotic Welding System
Robotic welding of large machine bodies within a 12 m × 3.5 m × 3 m envelope, with laser seam finding and offline programming.
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24 m Slider
Twin Inverted Robots on a 24-Metre Slider
Two robots work in sync on HEB600 class profiles; both sides of a long beam are welded simultaneously and the part is never turned.
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9 m Gantry
Inverted-Robot Gantry Tray Welding System
Access to every inner and outer seam on trays up to 3,000 × 1,800 × 400 mm, with two L-type positioners alternating.
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9 m Synced Slider
Cover Welding System with Adjustable Fixtures
Fixtures adjust from 200–1,350 mm on the short edge and 500–3,050 mm on the long edge, welding the whole cover family with one set.
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Twin Cells
Dual-Cell Tank Welding System
Two robots, two gantries and four positioners; X-Y-Z gantries reach every face of the tank while laser seam tracking follows the joint live.
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12 m Synced Slider
Four-Station Synchronised Slider System
A 12-metre slider runs under robot control as a 7th axis; fume extraction is built into the torch, capturing fume at source.
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Two Lines, Three Robots
Multi-Station Slider Welding Line
Two lines in one project: a slider with an inverted column for wide part variety, and a six-fixture slider line for series body production.
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Dual Station
Laser-Camera Dual-Station Welding Cell
Two hydraulically fixtured positioners alternate; a laser camera locates the weld points on the part and absorbs stack-up tolerances automatically.
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Compact Cell
Enclosed Compact Welding Cell
Series welding in a small footprint, with a closed enclosure, roof extraction connections and single-station loading.
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1,500 kg Positioner
Welding Cell with a Single-Axis Positioner
Synchronised welding on medium-to-heavy parts with a 1,500 kg single-axis positioner, holding the seam in the ideal position throughout.
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Fixture Table
Toggle-Clamp Fit-Up and Tack Fixture Table
The part is held in its exact position before welding; quick clamps make repeatable location independent of operator skill.
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2,000 kg Positioner
Bulky Part Cell with a Synchronised Positioner
Large bodies are welded in a single setup, with a dual-axis servo positioner running as a robot axis.
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Thin Sheet · Pulse
Thin-Sheet Body Welding Cell
Minimum distortion on thin-sheet parts such as fan bodies through pulsed welding, with the positioner rotating as a robot axis.
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18 m Synced Slider
Chassis Welding System on an 18-Metre Slider
Chassis models from 2.5 to 24 tonnes on one line; uninterrupted welding on 7-metre frames with an 18-metre synchronised slider and 3,000 kg positioners.
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20 m Slider
20-Metre Slider Side Wall Welding Line
20 metres on X and 1,200 mm on Y: several build areas are served by one robot, welding side walls up to 4 metres wide.
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8 m Inverted Column
Frame Welding System with an Inverted Column Slider
Welding frames up to 6 metres in a single setup; Touch Sense and ARC Sense find dimensional deviations and correct the seam automatically.
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18 m + Inverted Boom
18-Metre Slider Structural Steel Welding System
Uninterrupted access on 5,000 kg class steel members; dual-axis positioners can also work as a single axis together with an idler set.
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Panel & Frame
Panel Welding Cell with Adjustable Fixtures
Pneumatic panel fixtures adjust across a 1,200–3,300 mm length range, welding formwork panels up to 2,400 mm wide with a single fixture set.
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Transportable Cell
Compact Two-Station Cell on a Single Frame
Robot, two stations and the control panel are gathered on one frame, so the cell is transportable and quick to commission.
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±0.2 mm Accuracy
Fully Automatic Core Stacking Station
Twin cartesian gantries stack 0.23–0.30 mm silicon steel laminations to ±0.2 mm with camera-guided referencing. An assembly application, not welding.
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6 kW Laser
Robotic Laser Cladding System
Robotic cladding on worn shafts and hard-to-reach surfaces with a 6 kW laser source and powder-fed optics; workpieces up to 8 tonnes.
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4 Robots · Continuous Line
Robotic Loading and Unloading for a Paint Line
Four heavy-duty robots hang and unhook panels and posts onto a paint conveyor running at 4 m/min without stopping. A handling application, not welding.
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Mark-Free Handling
Delicate Part Handling with an Ionised Gripper
A suction gripper with on-board ionisers moves delicate plastic parts free of static, dust and marks. A handling application, not welding.
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Rotationally Symmetric Parts
Reel Welding Cell with Twin Turntables
Side wall and body joints on Ø560–800 mm cable reels in one cell; two turntables keep the robot from waiting.
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4.5 Hours Unattended
Robotic CNC Machine Tending System
One robot tends two CNC machines; a 98-part rack system gives 4.5 hours of unattended production. Machine automation, not welding.
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Panel Line
Twin-Robot Panel Welding Portal
Two robots travelling along a bridge over the panel table, with a walkway platform, torch cleaning stations and perimeter guarding built in.
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Scans · Analyses · Plans the Path
Four-Camera Scanning Portal for Shipyards
Four cameras on the bridge scan the part, analyse it and determine the weld path themselves. Developed specifically for shipyard conditions.
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Runway Mounted
Twin-Robot Portal on Building-Mounted Runways
The portal runs on runway beams fixed to the building columns instead of its own legs, so the floor stays clear for crane access.
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Tell Us What You Need to Produce, Let's Define the Right Solution Together.
We start with a sample welding trial and feasibility.