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Thin Sheet · Pulse

Thin-Sheet Body Welding Cell

Minimum distortion on thin-sheet parts such as fan bodies through pulsed welding, with the positioner rotating as a robot axis.

Fan body welding cell with a dual-axis synchronised positioner
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Positioner
Dual-axis servo, 500 kg end axis
Swing Diameter
Ø1,800 mm
Process
Pulsed MIG/MAG (SuperPulse)
Power Source
400 A inverter
System Overview

What the system does

On thin sheet the real problem is not penetration but heat input: too much heat distorts the part, too little leaves the seam weak. In manual welding that balance rests on the operator.

Here the pulsed process keeps heat input under control; the bead comes close to a TIG appearance and distortion stays at its lowest. The dual-axis servo positioner is defined as a robot axis, so welding continues while the part rotates.

The cell frame and safety panels are engineered together with the system and delivered as a single transportable body.

Highlights

What sets this system apart

  • Low heat input through a pulsed process
  • Synchronised dual-axis positioner
  • Bead close to a TIG appearance
  • Transportable cell on a single frame
Applications

Where is this system used?

  • 01 Fan and ventilation bodies
  • 02 Thin-sheet cylindrical parts
  • 03 Products with visible weld beads

Send us your part; let's start with a sample welding trial.

Our engineering team responds with a feasibility study.

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