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4 Robots · Continuous Line

Robotic Loading and Unloading for a Paint Line

Four heavy-duty robots hang and unhook panels and posts onto a paint conveyor running at 4 m/min without stopping. A handling application, not welding.

Robotic loading and unloading system for a paint line conveyor
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Robots
4 × 165 kg payload
Conveyor Speed
4 m/min
Panel Length
Up to 3,030 mm
Grip / Stack
80 kg / 2,500 kg
System Overview

What the system does

A paint conveyor does not stop; a loading station that cannot keep up slows the whole plant. Manual hanging is also repetitive and tiring.

Here two loading and two unloading stations work together: products leaving the oven are placed on pallets while parts to be coated are hung on carriers. The conveyor keeps running at 4 m/min.

Three tool types (panel, box-profile post, rollform post) and an automatic tool changer mean no stop at product changeover. Eight pallet stations and a pallet transfer system also automate the flow of full and empty pallets.

Highlights

What sets this system apart

  • 4 heavy-duty robots, 2 loading + 2 unloading
  • 3 tool types with an automatic tool changer
  • 8 pallet stations with a transfer system
  • Synchronised with a continuously running conveyor
Applications

Where is this system used?

  • 01 Powder coating line loading and unloading
  • 02 Fence panel and post production
  • 03 Plants with continuous conveyors

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